超低温金枪鱼切割工艺设计与PDPS仿真
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TS 254.4;TP 391.9

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国家重点研发计划重点专项(2024YFD2400200)


The cutting process design of ultra-low temperature tuna and its PDPS simulation
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    摘要:

    超低温金枪鱼肉质硬、温度低、体质量大,造成切割加工危险系数高、加工误差大和加工效率低。针对超低温金枪鱼大锯切割加工需求,开展了基于CCD双视觉校正、可伸缩顶杆夹具、脊线动态跟踪技术研究,形成了超低温金枪鱼检测、搬运和加工一体化的智能化加工系统。采用CCD (Charge coupled device)双视觉相机自动识别鱼体姿态,进行超低温金枪鱼特征参数测量和分析,开展了金枪鱼专用可伸缩顶杆夹具体设计、夹持面纹理选型和夹持力计算,最后进行金枪鱼脊线动态跟踪切割误差分析和切割工艺PDPS (Process design and process simulate)仿真。结果表明,所设计的超低温金枪鱼智能化加工系统运行流畅,无安全隐患;所采用的鱼体姿态识别技术,可有效提升机器人夹持和搬运鱼体的精度;仿真验证可得鱼体脊线路径切割精度为±1.5 mm,单次检测用时2 s、搬运用时5 s、切割用时4 s,各环节作业流程均高于人工切割效率,满足加工要求。

    Abstract:

    The hardness of the flesh, low temperature, and large body weight of super-chilled tuna make cutting and processing highly dangerous, with large processing errors and low efficiency. To address the cutting and processing of ultra-low temperature tuna with a large saw, CCD dual-vision calibration, retractable push rod fixture, and spinal line dynamic tracking technology were studied, and an integrated intelligent processing system combining detection, handling, and processing was designed. CCD (Charge coupled device) dual vision camera was used for automatic identification of fish body posture. Characteristic parameter measurements and analyses of ultra-low temperature tuna were conducted, a special retractable push rod clamp for tuna handling was designed, and clamping surface texture selection and clamping force calculation analyses were performed. Finally, the impact of tuna spinal line dynamic tracking cutting processing errors was analyzed and cutting process was simulated by employing PDPS (Process design and process simulate). Research results show that the designed ultra-low temperature tuna intelligent processing system operates smoothly with no safety hazards. The adopted fish posture automatic identification facilitates precise clamping and handling by the robot. The fish bone path cutting accuracy is ±1.5mm, and the single detection time, handling time, and cutting time are 2 s, 5 s and 4 s, respectively. The operation efficiency of each process link is higher than that of manual cutting, meeting the processing requirements.

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温小马,周国峰,隋辰曦,曹喆,王芳,刘雨青,王斌.超低温金枪鱼切割工艺设计与PDPS仿真[J].上海海洋大学学报,2026,35(2):382-390.
WEN Xiaoma, ZHOU Guofeng, SUI Chenxi, CAO Zhe, WANG Fang, LIU Yuqing, WANG Bin. The cutting process design of ultra-low temperature tuna and its PDPS simulation[J]. Journal of Shanghai Ocean University,2026,35(2):382-390.

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  • 收稿日期:2026-01-30
  • 最后修改日期:2026-02-13
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  • 在线发布日期: 2026-03-24
  • 出版日期: 2026-03-31
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